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1903 Western Electric bi polar badge and or cage  Rating:  Rating
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 Posted: Mon Mar 9th, 2015 03:45 am
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Jim Dunn
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I know this is  a long shot,but you never know :wondering:
Has anyone in the club reproduced  these badges and  cage or have one for sale?


Cheers J

Attached Image (viewed 1997 times):

$_57-4.JPG

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 Posted: Mon Mar 9th, 2015 05:50 am
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Stephen Sanders
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I don't have  one but to sell wish someone would reproduce the cage for the W E  Bipolar and also the open badge Jandus.

Good luck ! I hope you find what you need  

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 Posted: Tue Mar 10th, 2015 01:46 am
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Gary Hagan
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I will third that motion. I may be able to help with making the center badge. 

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 Posted: Tue Mar 10th, 2015 02:16 am
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Chad Hunter
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I fourth that motion. Gary if you do reproduce it count me in for 1 or 2. Thanks Chad

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 Posted: Tue Mar 10th, 2015 02:30 am
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Jim Dunn
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Thanks for your input fellasI have approached Donald Coleman and he said he can make me one by double etching it but it won't  be the correct thickness.
I am thinking of making it in two pieces (front from Donald ) and the back section that holds the cage wires,then solder them together. My fan is nickel plated so I will plate it last.
Appart from making a casting (impossible without an original badge)I don't know any other way to do it.

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 Posted: Tue Mar 10th, 2015 03:09 am
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Gary Hagan
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I was going to experiment with electro etching. Also I can make a 3D model and print a center badge which could be used to make a sand casting. I would need an original for measurements, thickness, and to match fonts. The dimples in the relief would be a challenge.
I think that casting would be fairly easy given its flat on one side.

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 Posted: Tue Mar 10th, 2015 03:25 am
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Jim Dunn
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Terry Fisher was kind enough to send me some measurements.Diameter 76mm, Thickness 3.62mm(not including the cage wire supports),Width of band with writing 7.35mm
Unfortunately I don't have a picture of the back of the badge
I believe it would be very similar to a Jandus cage badge. I can post one of that when I get home tonight.

Last edited on Tue Mar 10th, 2015 03:30 am by Jim Dunn

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 Posted: Tue Mar 10th, 2015 04:01 am
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Gary Hagan
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Those dimensions are for 12" cage correct?

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 Posted: Tue Mar 10th, 2015 04:10 am
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Stephen Sanders
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I don't have a WE cage yet or I would offer to let you copy the badge.

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 Posted: Tue Mar 10th, 2015 04:22 am
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Rich Becher
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I think the problem with reproducing that badge in anything but cast brass will be reproducing the "claws" on the rear that pinch and grasp each cage wire.

Attached Image (viewed 1629 times):

image.jpg

Last edited on Tue Mar 10th, 2015 04:24 am by Rich Becher

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 Posted: Tue Mar 10th, 2015 05:19 am
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Jim Kovar
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Jim Dunn wrote: I know this is  a long shot,but you never know :wondering:
Has anyone in the club reproduced  these badges and  cage or have one for sale?


Cheers J

Hi Jim.      Just an idea, here...

Maybe a business that specialises
in cast pewter products such as belt
buckles, plaques, award medals etc.
could replicate WE badges.

http://www.mastercast.com.au/#!mastercast-australia-about-us/c1jqd

http://www.mastercast.com.au/#!custom-made-corporate-medals/c1xo8

Attached Image (viewed 1773 times):

_20150309_204919.JPG

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 Posted: Tue Mar 10th, 2015 05:22 am
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Gary Hagan
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5 minutes of fooling around. Chicago and New York are the wrong direction but you get the idea. I can add the borders and dimples and convert to a 3D image

Attached Image (viewed 1776 times):

1425954001909-1362274421.jpg

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 Posted: Tue Mar 10th, 2015 05:23 am
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Gary Hagan
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Once we have a 3D model we can print a 3D Brass model at shapeways. It will probably be kinda pricy but it could incorporate the cage attachment tabs.[size=.][size=.][size= http://www.shapeways.com/blog/archives/2273-You-Brass-ked,-We-Listened-Introducing-Polished-Brass-and-Raw-Brass-to-Shapeways-3D-Printing-Materials.html.][size=.][size=.][size=They first print castable wax pattern then cast the brass.. one can make an exact 3D model with a 3D scanner. I use skanect a 3D scanner that uses an Xbox 360 kinect scanner. Check out a video demonstration.][size=.][size=.]   https://www.youtube.com/watch?v=nbcnRgVNsZk

Last edited on Tue Mar 10th, 2015 05:42 am by Gary Hagan

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 Posted: Tue Mar 10th, 2015 05:27 am
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Stephen Sanders
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Jim  Kovar: You may get at least honrable mention from the Nobel Prize commitee if your idea works for the badges.  

 

That looks like a dang good idea to me:hammer:

Last edited on Tue Mar 10th, 2015 05:28 am by Stephen Sanders

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 Posted: Tue Mar 10th, 2015 07:30 am
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Jim Kovar
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Gary Hagan wrote: ...the cage attachment tabs.
Very similar to the tabs that secure
the bail pictured below.

I'm pretty sure these tabs were
straight when casted and then
bent around the bail.

Attached Image (viewed 1779 times):

vt100-buckle-backside.jpg

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 Posted: Tue Mar 10th, 2015 07:44 am
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Gary Hagan
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Good find Jim. I'll check them out.

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 Posted: Tue Mar 10th, 2015 11:07 am
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Cory Baughn
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If you guys can't find it, you make it. That is why I love the fellas here, nothing stops y'all from making it the correct way. I would rather have one of your badges than an original if this all works out because of all the work that went into it.



I would be into getting one just to have in storage though. I will have a bipolar fan one day, and I suspect that it will be a Western Electric since they seem to be the most available one, and it won't have a badge or cage I also figure. The cage can be made anytime, but not a badge without all this effort all over again, of which I am not capable.



What is an estimated price? A round about number. BTW, I'ma getting over to your place next time you're free Stephen. I want to see your collection and bipolar. :clap:

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 Posted: Tue Mar 10th, 2015 01:27 pm
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Jim Dunn
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Thanks everyone for your help and input.Rich....The picture of the back of the cage badge is great.Gary..Thanks mate...yes,the cage is for a 12 inch fan.I'm not sure what the costs will be to make it your way,but it would be interesting to see.Jim...Your idea is a great one to use someone like mastercast . I will do some homework..probably expensive ,but worth a shot.Cheers J

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 Posted: Wed Mar 11th, 2015 12:43 am
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Jim Kovar
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Jim, I did a quick forum search for
cageless WE bipolar fan stumps and
found a few.  I'm sure there are more
out there needing cages, the badges
of course, being the principal parts.


I'm sure the bulk of the cost of
reproducing the badges would be in
the design layout and set up.


Maybe others here would like a
badge (or more) to help defray
the per unit cost.


Louis Luu, a few years back, made
a similar request.


http://afcaforum.com/view_topic.php?id=15919

Attached Image (viewed 1729 times):

WE Cageless Stumps on Forum.jpg

Last edited on Wed Mar 11th, 2015 01:20 am by Jim Kovar

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 Posted: Wed Mar 11th, 2015 12:51 am
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Gary Hagan
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It will take a bit more time to get all the dimensions and details just right but I believe I can model the badge and send the file to mastercast or any other 3D print house to get it made. Let's get a list of folks that want one to see if it will be worth the trouble.

Attached Image (viewed 1733 times):

20150310_152112.jpg

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 Posted: Wed Mar 11th, 2015 01:15 am
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Jim Kovar
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Gary Hagan wrote: Let's get a list of folks that want one to see if it will be worth the trouble.
Jim and Gary, since many in our
association infrequently or never
look at the forum, may I suggest a
paragraph or two explaining your
mutual endeavor, with pictures of
course, be submitted to The Fan
Collector Magazine.

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 Posted: Wed Mar 11th, 2015 02:24 am
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Stephen Sanders
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I will take at least 1 and more if necessary to help make it happen

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 Posted: Wed Mar 11th, 2015 04:18 am
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Jim Dunn
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Thanks Gary...great work! Jim..good suggestion..the AFCA magazine add
I have been in touch with mastercast and awaiting a reply.
I will of course take at least 1

Last edited on Wed Mar 11th, 2015 04:19 am by Jim Dunn

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 Posted: Wed Mar 11th, 2015 10:11 am
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Jim Kovar
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Jim, I was doing a Google image search,
trying to find a decent picture of the back
side a WE cast ring badge, all to no avail.
While scrolling down a ways, the pictures
were becoming less and less relevant.

Then I had one heck of a scare...

Attached Image (viewed 1611 times):

_20150311_021153.JPG

Last edited on Wed Mar 11th, 2015 10:30 am by Jim Kovar

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 Posted: Wed Mar 11th, 2015 10:16 am
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Jim Kovar
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I wrote: Then I had one heck of a scare...

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_20150311_015544.JPG

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 Posted: Wed Mar 11th, 2015 10:22 am
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Cory Baughn
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I will take one if the cost isn't substantial. Below $75 or so. If I don't use it in the next few years, I can always sell it to another member in need. I almost would like to have it solely for that purpose that way someone in the future, if not me, will have a cake of a time finding a badge. Charge what I give for it and ship. Boom. 
If they are around $60, I may take two. I would almost guarantee you could eBay them and list them internationally and make a profit. 

Last edited on Wed Mar 11th, 2015 10:24 am by Cory Baughn

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 Posted: Wed Mar 11th, 2015 12:26 pm
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Jim Dunn
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Jim... What was that doing there?That's  ugly...put it away!:P

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 Posted: Wed Mar 11th, 2015 02:35 pm
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Rich Becher
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Jim Kovar wrote: trying to find a decent picture of the back
side a WE cast ring badge

Removed my cage for a better shot.....

Attached Image (viewed 1636 times):

WEbpBadgeBck.jpg

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 Posted: Wed Mar 11th, 2015 05:10 pm
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Jim Dunn
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Cheers Rich

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 Posted: Wed Mar 11th, 2015 05:23 pm
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Stephen Sanders
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Thanks to everyone trying to make this happen.

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 Posted: Wed Mar 11th, 2015 06:16 pm
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Gary Hagan
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As long as I can match the font and character spacing this should be fairly easy to produce. I see cost as being the only barrier.  At a minimum i can have them print in wax for a decent price and we can send the wax to someone that has experience casting. I have researched and it seems fairly easy.  Wood box, sand, crucible , tongs and fire....

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 Posted: Wed Mar 11th, 2015 06:16 pm
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Gary Hagan
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That is a picture of the "Little Zephyr Guy" is he a member?

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 Posted: Wed Mar 11th, 2015 08:31 pm
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Steve Cunningham
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There were three badges on the Western Electric Bipolars. The earliest was the blue porcelain star in the center of the ring. I just got in an 1899 Western Electric Fan Catalog, and it shows WE using that badge in '99. Then came the open center ring. After that came the solid cast badge with WE cast into it. I think I have seen a WE bipolar with the solid badge. I know the solid badge was used on the convertible base models that came out about 1905.

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 Posted: Tue Jan 26th, 2016 05:47 am
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Dan Nguyen
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Please let know, the black materials to wrap the outside for two coils magnet wire of Western Bi-polar is what ?

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 Posted: Tue Jan 26th, 2016 03:53 pm
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Chad Baker
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I have one with original wrap and it appears to be a thin fabric cloth like material.

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 Posted: Thu Jan 28th, 2016 01:23 am
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Dave Dalsin
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I need one if it' less than $100.  Good luck!!!
  Dave

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 Posted: Thu Jan 28th, 2016 02:10 am
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Stephen Sanders
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If someone makes a  WE bipolar badge/cage I am interested in buying one. 

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 Posted: Thu Jan 28th, 2016 02:20 am
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Chad Hunter
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Stephen Sanders wrote: If someone makes a  WE bipolar badge/cage I am interested in buying one. 


Count me in for at least 1 and possibly 2 also

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 Posted: Thu Jan 28th, 2016 11:14 am
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Jim Dunn
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I'd be interested in a  badge too. Donald Colman did his best and has reproduced me one but it has lost definition in the acidic  process.
I believe this needs to have a sand/silicone mould made from a real badge.The back cage wires would be part of the moulding. 
If we had an original it could be done. I don't have the experience to do it myself but if we get enough people needing one it could be a cost effective process to have them made professionally.
Anyone else need one?

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 Posted: Thu Jan 28th, 2016 04:37 pm
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Ted Kaczor
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I could build cages as long as I have badges...or someone sent me a original donor to copy and cast it, than I'll take care of the whole thing.

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